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For many car buffs, NOS (New Old Stock or New Original Stock)
is the Holy Grail of auto trim. To those of this school of
thought, I apologize for the following critical assessment.
While it can be the finest solution to finding or replacing a
part, extreme caution must be used. NOS parts are often
factory seconds, and like all automotive parts, they are made
by a range of suppliers. There is no guarantee that an NOS
part will provide a proper fit, even if it is in its original
packaging. As owner and operator of a stainless, aluminum, and
pot metal restoration shop, I have a straightforward point to
make: when restoring, use the part on your car whenever
possible.
As a youngster, I visited the Ford plant to see how the 1957
line was built. When they worked on trim, a piece was selected
from a bin, briefly examined, and attached to a fender or
door. If the piece did not fit correctly or attach easily, it
was tossed into a reject bin. There is your NOS part.
When restoring my 1976 50th Anniversary Pontiac Trans Am,
parts were still available from GM. I ordered the badges for
the interior and exterior, repeatedly returning flawed items
until I received an acceptable piece. Slightly flawed returns,
or factory rejects, are typically repackaged and sold for
collision repair or as replacement parts for the dealers. In
other words, they become the hotly coveted NOS parts.
The trim that came on your car will fit the best. Remember
that all major car manufacturers used several suppliers for
the trim parts. The engineering specifications were sent to
each, and it was up to the suppliers to make the parts. All
have their idiosyncrasies, resulting in, for example, three
distinctively different 1958 Chevy hub caps, and light housing
casings on 1958 Pontiacs that vary by 40% in thickness.
NOS does not eliminate the need for restoration. After
knocking around for forty or fifty years, many parts are
scratched, dented, pitted, and/or bent. This is typically
described as “shelf wear.” To prove my point, I have spent
months collecting NOS parts. Of several dozen examples of
stainless, aluminum, and pot metal pieces accumulated, there
was only one that was without flaws, and that I would put on a
car, right out of the box.
The emergence of the online dealers and auctions, while
providing a convenient way to complete your car restoration,
only increases the chances of acquiring a NOS part that needs
as much work as your current trim. Most of my NOS study
collection is from Ebay. Despite the descriptions and
photographs illustrating “show quality,” i.e., that they were
ready for assembly, 10% of what I purchased was better than
expected, 40% was accurately depicted and priced accordingly,
40% contained more flaws that anticipated, and 10% was
absurdly unacceptable. Expect to be disappointed half of the
time.
Buying certain parts online or through the mail merits some
additional comments. Often in the description of the aluminum
or chrome-plated part, the seller will indicate that there is
a minor scratch or a few minor scratches that can be “easily
buffed out.” There is nothing easy about buffing out
scratched, anodized aluminum. Nearly all aluminum automotive
parts are anodized from the factory. Anodizing is accomplished
by immersing the piece in a solution akin to battery acid
while an electric current is passed through. The anodizing
literally grows out of the surface of the aluminum. Initially,
this is a very porous coating. It is “cured” by immersing the
piece in boiling water. Any scratch on an anodized aluminum
piece is impossible to buff out. The anodizing must be
completely stripped by soaking the piece in a solution of
caustic soda. The entire piece can then be sanded and polished
in a uniform finish. You then have three options: re-anodize
that piece, coat it with a clear urethane spray-on product, or
leave it as is. (The only reason these pieces were originally
anodized was to prevent the aluminum from oxidizing. If you do
nothing with the piece, it will oxidize over a period of time.
For the first couple of years, you would probably not notice
this taking place. If you choose not to re-anodize or
clear-coat your trim, simple polish it whenever you wax your
car to keep your trim bright and chrome-like).
Most pot metal and steel pieces are triple plated with copper,
nickel, and chrome. The final chrome plating is the thinnest
plating of the three. If you try to polish out a scratch in a
piece of chromed trim, you will polish through the chrome and
down to the nickel, which has a yellow cast compared to the
chrome. Nickel will oxidize at an alarming rate and even if
you were to polish the nickel to match the chrome, within a
few days it will change color. To remove any scratch from
chrome trim, it must be re-plated, not buffed out. One final
word of warning; there are two types of chrome plating:
trivalent and hexavalent. Hexavalent is considered superior
for show chrome because of its bluish hue. Trivalent chrome is
less expensive to apply, and leave a colorless, harsher
appearance. Most restored chrome pieces will be hexavalent,
and may not match an original, un-restored chrome piece.
Use caution when buying any NOS trim parts. A quick and
inexpensive fix is unlikely. Only go for the potentially
problematic NOS part, usually in need of restoration, if you
do not have an alternative.

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